How to make a wicket from corrugated board with your own hands - step-by-step instructions
The very first thing that guests will see when they come to the owner of a country house is a gate. For this reason, the owners of private houses are trying to give all the elements of the structure for the fence a noble look.
The fact is that this is exactly how similar hypotheses are about what is inside, and the guests will evaluate their desires to visit a well-kept (or not so) cottage / house. Beautiful elements of the fence can cause a desire to enter, or vice versa - not generate any interest, and in the selection of materials for creation they are based on their qualities in relation to cost.
A wicket made of corrugated board can be made by hand and will be the best solution due to its good visual design, moisture resistance, stability, reliability and low price.
Profiled sheeting can be attributed to metal materials, and therefore it is important to follow the entire procedure for carrying out work. Here you cannot ignore the preparatory stage for building a fence element in the garden. Even the smallest mistake and negligence can affect the appearance of the gate, as well as spoil it. Performing all the manipulations (preliminary) will give a guarantee for a great chance of getting a product that looks good. When deciding to manufacture with your own hands, first you need to:
Let's talk about everything in detail.
Study of the structure
A wicket made of corrugated board will attract the glances of passers-by with its originality, if little effort is made to select the optimal design. This is a kind of visiting card of the house and its owner, and therefore it is important to treat the selection in good faith.
There are elements of enclosing structures of this format in the form of arches, and also rectangular ones. The first ones will look extremely impressive, but they will require special experience and skill, and therefore will be suitable for execution by professionals. The latter can be done even by a novice master, and when choosing a winning option, they will also look worthy. A wicket made of a profiled sheet is distinguished by the possibility of their installation in a fence made of completely different building materials - bricks, mesh and others. This does not spoil the appearance of the fence, but makes it more effective.
For this reason, it is worth mentioning the versatility of the profiled flooring.
Depending on how much space there is, the buildings located, the number of purchased or available material, it is important to choose the best structural option. It can be made in the form of a regular sash.Doors are solid or cover the center (from the bottom and top sides, and in this case there are grilles). You can also make a more complex structure - with horizontally or vertically placed openings.
They can be covered with gratings (the material used for this is reinforcement rods) in the form of strips or squares. Wickets can have inserts in their design. You can reinforce the frame and decorate with forged inserts. This will make the structures rigid, and contrasting rectangular inserts will not be the most advantageous variation.
There are many options for the manufacture of frames, but they also choose according to this requirement - they must be rigid and even.
Jumpers of the horizontal type, or lags, and diagonal inserts, stiffeners, and this makes it possible to achieve frame rigidity. There is the option of passing the stiffeners along the structure as a whole or crossing all the segments (the structure can be cut into segments by means of crossbars).
Dimensions and drawings of the frame
Do-it-yourself fence gate from corrugated board can be made if there are drawings. The standard width of a wicket is 1 meter. This structure is optimal for bringing in and taking out pieces of furniture and other items.
A wider wicket will have a tendency to deformation and a shorter service life due to the quick wear of the hinges. Standard heights are 2 to 2. 2 meters. If the same parameter of the fence is higher than this parameter, it is recommended to install metal lintels in place of the opening. In the case of people living in a residential building with a height of about 2 meters, a wicket is installed, the height is higher than the prescribed parameters, it requires reinforced loops and additional frame reinforcement.
You can also make wickets without crossbars (to simplify the task). The recommended place for installation is the base of the foundation, which is deepened below the level to which the earth will freeze through. All parameters for construction - height, length and installation locations of bolts or locks, loops and distance between them, ground level, pipe parameters should be reflected in the drawing.
Choice of materials and tools
The sheet for creating a wicket must be galvanized on both sides, polymer protection is required on one of them. you can also make external imitation of wood, stone and brick.
The sheets are marked. For work on the installation of gates, sheet brands with the designation "C" or "HC" are suitable. The cladding should ideally be done with sheets "C" and numbers 20-21 in the marking. The number after the letters will correspond to the wave height in the profile. There can also be installation of sheets both in length and in width.
When painting, it is allowed to use powder polymers or paints. Profiled sheets can be painted on both sides, and the recommended thickness is 0. 45-0. 5 mm. In the marking, the first number indicates the height, after - the thickness, width and at the end the length.
The simplest scheme for creating a wicket will involve the following steps:
- Install the stands.
- Make a frame.
- Cover the frame with profiled sheet.
- Set the locks.
Let's consider all the stages step by step.
Installation of support pillars
This stage is the most laborious. Rack materials are selected depending on what the fence will be. The materials for the pillars can be metal pipes, stone and brick.
Application of support metal pillars
Support pillars are most often made of metal pipes. This is due to their low cost, speed and ease of installation (compared to brick).
For gates, profile pipes with a size of 8 * 8 cm are suitable, and their thickness is from 0.3 to 0.4 cm. To mount such poles, you need to dig a hole with a depth of 1 meter for each. The size of the depressions must be at least 0.
3 * 0. 3 meters. The depth to which the holes will be dug depends on the ground:
Consider other pillars.
Support pillars made of stone or brick
Such pillars for a wicket made of corrugated board with their own hands are made in the size of 1.5 bricks, or 0.
39 * 0. 39 meters. The size of the base is not less than 0.5 * 0. 5 meters, and in the form of complexity of execution, these pillars are not so common.
An additional degree of strength will be provided by metal pipes. They are installed in a pit before concrete is poured into them. A brick or stone is laid around the installed metal pipes, and the welding of metal embeds, on which the gate and gate will be installed, is performed to the pipes.
As mentioned above, the creation of a wicket gate from profiled flooring will proceed according to the indicated stages. After creating the drawing, you need to prepare all the necessary tools, and such work is carried out by means of:
So, let's talk about how to make a skeleton structure?
Creating a skeleton
The frame is prepared from profiled pipes with a cross section of 6 * 4 cm.First, rust, dirt is removed with a metal brush, and it is possible to do this operation using an angle grinder (required brush circle).Next, you need to make parts, the angle for the ends of the vertical direction, the bottom and top cross member is 45 degrees.
For the ends of the cross pieces in the middle, it will be 90 degrees relative to the elements on the axis. Next, you need to connect all the elements of the finished type using electric welding. When the frame is ready, weld the handle, the lock plate, hinged awnings to it. At the end of welding, the structure must be treated with an anti-corrosion coating, having previously removed the scale. At the final stage, prime and paint the frame.
Installation of fittings
Welding of handles, hinges and plates for locks is carried out before sewing the frame with a profiled flooring. Installation of a blizzard is carried out in the opposite direction. They need to be welded by means of a weld seam with a length of 1-2 cm. Such a vector of mounting the loops will prevent the possibility of removing the product in finished form. The hinges are fastened at a distance of 0.
25-0. 3 meters to the edges above and below. The handle and the lock are mounted at a height of 0. 9 meters from the ground.
Installation of the wicket on the support pillars
Installation of the wicket is carried out after the frame is assembled and the concrete mixture hardens for several days .
.. Further, it is important to perform such actions.
Next, let's talk about how to sew a wicket.
Sewing the wicket on the support pillars
So, how to make a wicket from corrugated board with your own hands according to the photo? The profiled sheet needs to be cut with a hacksaw or metal scissors. It is completely undesirable to use an angle grinder due to the combustion of protective coatings and the formation of rust. Self-tapping screws need to be screwed into the crests of the waves without much effort (the gasket should only be pressed down). Forced screwing in will cause deformation, loss of elasticity and cracks in the gasket.
The cost of work on creating a wicket will be determined by the percentage of them made by hand.
in the case of independent work in the amount of 100%, the final amount will be determined by the payment for the material. It will be 2000-2500 rubles. If you order a ready-made gate, the work will cost about 4,600 rubles. Installation of gates by masters costs about 2,100-2,600 rubles.
A wicket made of profiled sheet requires systematic cleaning with soap solutions.
It is strictly forbidden to clean deposits and dirt with solvents. Hinges must be lubricated with machine oil or grease.Lubricants require constant updating, since otherwise wear and seizure are possible. It is advisable to paint steel pillars and embedded parts every year. In this case, staining of the profiled sheet is not necessary.
Wicket door design
This can be done with decorative elements. These can be forged products, made by hand or in a workshop to order. At the same time, an ordinary wicket fits perfectly into fences made of different materials. Its shape is either rectangular or in the form of an arch, with or without a canopy. There are many other options for decorating gates.
How to cut in a lock
There are mortise and overhead locks. Installation is perfect for each of the options described. Overheads are mounted according to the following scheme:
Mortise locks are easier to install - select a groove (on the tube walls) and drill holes for fastening.
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