Do we make forged garage doors with our own hands? Step by step + Video

Do we make forged garage doors with our own hands? Step by step + Video Gate is an important structural part of the garage. First of all, they protect the owner's property from theft, because things are stored in the garage that, for one reason or another, did not fit in the house or apartment. There are several types of garage doors: swing, lift, sliding, sectional.

It's easier to buy a ready-made structure, and not bother with self-production. But, forged garage doors are a kind of work of art.

Working with metal is not easy, it requires certain skills and dexterity. And if we talk about elements of forging, then the master must be extremely careful and adhere to clear instructions for creating patterns and other decorative elements.

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How forging occurs

Do we make forged garage doors with our own hands? Step by step + Video In the process forging, pressure is applied to the metal, thus processing occurs.

Earlier, wrought iron gates indicated the status of the owner of the house. The richer the products are decorated, the higher the position in society of their owner.

Drawings could be different - openwork, depicting flora and fauna, geometric shapes and so on. Nowadays, wrought-iron gates to the garage attract the attention of passers-by with their pretentiousness, elegance, rich decor, and simplicity.

To create forged gates use:

  • Sketches.

  • Projects.
  • Photos.
  • 3D images.

Swinging and sliding wrought-iron gates are popular. Decor elements are attached to the panel by welding.

After this, the weight of the gate increases as expected.

Types of gates

Forged sliding gates

Do we make forged garage doors with our own hands? Step by step + Video Sliding gates are equipped with a sliding mechanism, the actuation of which opens the door leaf parallel to the fence. The design of such a gate is suitable for garages made in any style. In order to install sliding gates, the room should be spacious, and most importantly, there should be free space near the wall for rolling back the canvas. Considering that forged elements increase the weight of the gate, for normal operation of the mechanism, a powerful engine is required.

Forged swing gates

This is a classic type of garage door. The design is simple, but reliable, does not require the installation of additional mechanisms and installations. There are ready-made canvases on sale at an affordable price. Swing designs are performed in various variations and styles.

Opening method - manual or automated.

According to statistics, swing garage doors are among the top sellers. This popularity is easy to explain. The gate is inexpensive, reliable, durable, and has an attractive appearance.

Do-it-yourself gates

To build a wrought-iron swing gate with your own hands, it is enough to have the basics of working with metal and see the instructions with a drawing in front of you.

Tools for work

  • Hammer.

  • Locksmith vice.
  • Tongs for metal.
  • Grinding machine.
  • Furnace for firing metal products.
  • Grinder or hacksaw.

  • Level, tape measure, marker.
  • Inverter (for welding).
  • Hinges.

Materials

  • Metal profile 10 * 10 mm.
  • Steel sheets.

  • Armature.
  • Round metal blanks, pipe cuttings.

After procurement of materials and tools for the manufacture of forged gates, you can proceed to work. The first step is to measure the opening at the entrance to the garage. Recheck the measurements several times, the result depends on it.

If you have the exact dimensions, you can make a project with sketches of drawings and indicate installation methods.

Hint. To simplify the work with the sketch, take on board the ideas of ready-made structures, photos of which you will find on the Internet resources.

Stages of creation

  • The first stage is the production of a metal frame. To do this, take a steel profile, cut out pieces of the desired size from it and put it on a flat floor.

    Determine the evenness of the workpiece using a building level and grab it by welding at the corners.

  • The second stage is the assembly of the gate leaves. The sashes should be perfectly adjusted so that they fit into the frame with a 1 mm gap.
  • The third stage is cutting metal sheets of a given size, and laying them on a finished frame from a profile. After that, the elements must be welded to the frame with a continuous seam.

  • The fourth stage is fixing the lower hinges and mobile parts to the frame on the seamy side of the panels.
  • The fifth stage is the installation of locks, handles, locks. A bar of steel reinforcement, for which a hole is made in the floor, can serve as a lock.

Preparation of decorative elements

To work safely with metal and open fire, you will need protective clothing, goggles and gloves. Prepare rods with 4 edges, cut with a hacksaw for metal or a grinder, adjusting to a given size.

Place the prepared rods in the oven and hold until they acquire a bright red hue. This process is called hot forging.

Use tongs to remove the rods and start forging. To do this, place the red-hot elements on the anvil and use a hammer to strike several times in one place. The process is interrupted only when the element does not take the desired shape.

Depending on the pattern, it can be a branch, a leaf or a curl for a wrought-iron decorative gate.

Thick rods are easier to work with with a vise using the cold forging method. The steel element is secured internally and the desired shape is formed by bending.

Applying a pattern to the gate

After all the necessary decorative elements of the garage door are ready, proceed to fixing. In order to facilitate the work, draw out the outlines of the elements with a marker.

Make sure everything is level. Following the applied pattern, begin to fix the forged parts. The final fastening is carried out using a welding machine. Make sure that the parts do not move during work.

Tip.

Fastening of forged elements can be carried out individually or several pieces can be grabbed by welding and fixed on the door leaf.

After the process of fastening the forged parts is completed, you can proceed to the final stage of cleaning the welds. For this, a sander comes in handy. If this is not done, the design of a forged metal gate will have an unsightly and untidy appearance. It is important to give the impression that the work is complete.

To protect the metal product from possible rust formation, coat the surface with a special primer mixture and paint it in the desired color.

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