Do we weld a gate from a profile pipe? Sequence of steps - Overview + Video

Do we weld a gate from a profile pipe? Sequence of steps - Overview + Video It is unthinkable to imagine a gate or a fence in a suburban area without a wicket. Taking into account the fact that it takes up most of the load, durable and durable materials are selected for manufacturing. A wicket from a shaped pipe is the fastest way to make a structural element and combine it with other materials.

Advantages of a wicket from the profile

The design has a number of advantages that the owner of the house will appreciate:

Materials for making a wicket

Before starting to build a wicket for a fence from a profile, collect the necessary tools and material:

  • support posts.

The length of the elements is selected taking into account the height of the entrance door and the depth in the soil. Most often, a profile with a diameter of 60 x 60 mm is used;

  • metal profile pipe for the frame. Suitable for work, material with a diameter of 20 x 40 mm?
  • corners of metal 40 * 40 mm. Used to create jumpers;
  • metal canopies for installation;
  • paints and varnishes and primers for covering the frame;
  • accessories: handle, lock, etc.

Prepare gravel, sand and cement to secure the support posts.

Tools for making a wicket from a profile pipe

  • grinder for cutting pipes and grinding work;
  • apparatus for welding metal;
  • plumb line or level;
  • shovel;
  • tape measure.

Manufacturing process

The technological process of making a gate from a metal profile with your own hands requires compliance with the following steps:

  • drawing creation;
  • calculation and purchase of materials;
  • profile marking and cutting;
  • installation of supports;
  • fabrication of the frame by welding;
  • fixing canopies;
  • applying a primer and painting the structure;
  • covering the frame with a profile pipe;
  • fixing decorative elements.

Creating a project and drawing of a wicket

In order to find out how much material is needed for work, create a drawing. As a basis, you can take ready-made projects that are freely available on various Internet resources, or make your own, based on your preferences. It is important to measure exactly in millimeters, this will avoid mistakes when creating a structure.

First of all, determine the exact dimensions of the wicket from the profile. In order for the future design of a wicket made of a metal profile to look harmonious, the top of the wicket must correspond to the general level of the fence. The standard width of the wicket is 900 - 1200 mm.Difficulties with the outline of the drawing should not arise, everything is quite simple, the main thing is to know the number of sources.

Welding the frame of the wicket

When preliminary calculations have been made and the material has been purchased, you can proceed to creating a frame for the wicket.

To do this, take a metal pipe and cut it into elements, according to the drawing. To make the segments even, the pipe is laid out on a flat horizontal surface. For a perfect fit of the profile, observe a 45 ° cut angle.

Spot weld the cut pipe together. You do not need to scald immediately, first you need to make sure that the frame is smooth.

Check the frame diagonally by placing it on a flat floor. To ensure the rigidity of the frame of the wicket from a shaped pipe and profiled sheet, weld the lintels across or diagonally.

After the frame is finally assembled, secure the lock box if a mortise option is provided. When choosing a padlock, awnings are welded onto the gate.

Grinding work is an important stage in the creation of a wicket, which allows you to remove surface welds and wipe out irregularities and remove flaws.

Painting the framework

After sanding, proceed to painting the structure. To begin with, a primer is applied to ensure a high level of adhesion of paints and varnishes to metal and to prevent the formation of rust. The paint is applied with a brush or spray. Choose a paint that is marked for metal.

Note.

Try not to let paint drip. Apply the first thin layer, and after drying the second. Smudges and heavily applied paint do not look attractive on the finished structure.

Installing the wicket

Go to the final works - install the wicket. Please note that at the stage of welding, hinges are fixed that cover the paintwork.

Before starting the installation of the frame and the wicket, it is necessary to install the support posts. For this, a tube with a diameter of 60 x 60 mm is used. The element is buried in the ground up to 70 - 100 cm, this is enough to ensure the stability and strength of the structure.

Tip! At the bottom of the pillar, metal sheet parts are attached, like a sole. This will provide additional stability and simplify the alignment task.

Take measurements and excavate indentations for inserting the supports. Arrange the elements exactly in level, checking the vertical position of all sides. Place temporary spacers, mix the concrete and pour into the recesses.

After the concrete has set, proceed to fixing the awnings. Take one more person to help, since the stage is responsible, it is necessary to observe the clarity and coherence of work.

Attach the wicket from the profile pipe to the supports in such a position in which it will hang on the gate. Mark the awnings and attach the missing parts with a welding machine.Grind the seams with a grinding wheel. At the end of the work, cover the posts with a primer and paint.

Sheathing work

Sheathing of the wicket frame is carried out at the final stage.

For the design of the structure, profiled sheet metal is suitable, which is used for wall decoration. The choice of corrugated board is presented in various colors.

Pick up strong fasteners - hardware. The color of the rivet side can also be very diverse, as well as the profiled sheet.

Attach the sheet to the metal frame, drill holes around the perimeter at intervals of 20 cm.

After that, proceed to fixing the profile sheets to the frame. At the last stage, hang the wicket door on the frame and check the quality of opening and closing, install the lock and handle. Use forged parts as decor. They can be purchased ready-made or made to order. A wicket gate made of a forged profile looks very attractive against the background of the overall structure of the fence.

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